
1. Introduction of Product
Application: | PVC sheet | Feature: | Light Weight, High Tenacity |
Product Name: | PVC Calender Machine | Roller Number: | 6 Roll |
Driving Motor: | Variable-frequency Motor | Roller Material: | 1#, 2#, 3#, 4#, 5#, 6# |
2. Quick Detail:
⑴ PLC control touch screen operation. Speed is adjusted by
monotonic and linkage function.
⑵ all of frequency controllers are German Aylward Brand.
⑶ relays and contactors use Suzhou Siemens Brand.
⑷ buttons and signal lights use Shanghai APT Brand.
3. Description:
(1) The material of the cylinder 1#, 2#, 3# is Alloy Chilled Cast
Iron,
its hardness is HS68-72,cylinder 4#, 5# is forging by extra fine
steel, its hardness is HRC58, the
parameter of the roller is φ 410x1200,the pulsate of roller’s
surface is less than 0.01mm(after finishing
the adjustment of calender)
(2) The cylinder 1#is canulate, 2# ,3# is used to drill round,
chromium-plated on the surface of the roller, and surface roughness
is above Ra0.20; cylinder 4#,5# is used to drill
round, and surface roughness is above Ra0.05( specular )
(3) Main drive is the high precision, small gap combinatorial
gearbox.
This speed reducer is special use for plastic hard piece rolling.
We manufacture them according to
ZBJ19004-88. The accuracy of gear grinding is number 6, superior
alloy steel. Smoothly gearbox
transmit, low noisy(less than 80 db), high accuracy in stability.
Drive by universal coupling, its maximum
linear velocity of cylinder is 30m/minute.
(4) The driving motor is variable-frequency motor.
(5) The bearing of the roller is with high temperature resistance,
high
precision (class D).
(6)We have deal with the rack and base many times,make sure the
accuracy requirement. We use the
stainless steel to wrap the rack and beam.
(7) Roller 1#, 2#, 3#, 4#, 5# is heated up by heat transfer oils.
The gap between roller and roll surface
is tiny. The rollers are all with the Oil-filled swivel joint,
metallic hose.
(8) Roller1#, 2#, 3#, 5# is the motor-driven clearance take-up
mechanism.
4. Applications:
Fix(Six) Roll Calender is Applicated in producing high grade rigid
transparent PVC sheet, colorful PVC
sheet, flexible PVC sheet,such as food package,medicine package and
other uptake plastic container.
5. Specifications:
SY-5L950 | SY-5Г1050 | SY-6Г1200 | SY-5Г1300 | SY-5Г1500 | SY-5Г1600 | SY-5Г1800 | |
Roller size | Ø320×950mm | Ø400×1050mm | Ø400×1200mm | Ø450×1300mm | Ø510× | Ø560× | Ø610× |
Arrangement patterm | L types | Г types | Г types | Г types | Г types | Г types | Г types |
Calendering speed | 5-25m/min | 6-30m/min | 6-30m/min | 7-35m/min | 8-40m/min | 8-45m/min | 10-50m/min |
Roller quantity | 5 | 5 | 6 | 5 | 5 | 5 | 5 |
Tinckness of Calender product | 0.1-06mm | 0.06-1.0mm | 0.2-1.2mm | 0.08-1.0mm | 0.08-1.0mm | 0.08-1.0mm | 0.08-1.0mm |
Largest with of Calender product | 450-770mm | 610-820mm | 610-950mm | 610-1050mm | 720-1250mm | 720-1350mm | 800-1500mm |
Driving power | 45kw | 115kw | 136kw | 170kw | 235kw | 290kw | 380kw |
Heating power | 90kw | 210kw | 240kw | 265kw | 315kw | 385kw | 456kw |
Capacity | 250kg/h | 450kg/h | 500kg/h | 650kg/h | 800kg/h | 1000kg/h | 1500kg/h |
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor
single transmission with a stable and adjustment speed work. The
machine use roller bearing which can bear high temperature. Sealing
type is labyrinth.
b. The film can infinite extend, with a high work speed, high
produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending
device, the nip adjustment speed can be adjusted, the electric
parts has PLC control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
This sysytem is composed of six-rollers calender, multiple-roller
lead device and auxiliary cooling machine
9. Commercial terms
1ᆪᆴ Warranty period: Under normal condition, from the day of
successful testing in customer's factory, one year for mechanical
parts, six months for electrical parts.
2ᆪᆴ Payment: 30% via T/T as advance payment, balance via T/T(70%)
before shipment.
3ᆪᆴ Delivery time: 4 months after receiving the advance payment.
4ᆪᆴ Installation and commission
1) One or two technicians will be appointed to customer's factory
for the installation and commission as per customer's need.
2) Customer pays for Visa fee, the round way tickets,
transportation, resident, meal, communication of the Technicians.
3) Allowance per day is USD 80 for one technician.
4) A translator is needed.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.
Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.
Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!
Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!