
1 . Introduction of Product
Around the borehole roll Low Noisy 4 Roll Calender Machine Soft PVC
Calender Equipment
1. 610mmX2030mm calender machine is composed of Mixer unit
Planetary extruder Open mill Strainer extruder Four-roll calendar, heat lead deice, embossing
machine and auxiliary cooling machine etc.
2. The calender machine is suitable for the production of PVC soft
film, semi-hard color film rolls in the thickness range of
0.05-0.80mm with the thickness tolerance ≤0.01mm.
3. Calendar roll adopts independent driving in conjunction with
special rigid gear reducer; options include preload, anti-curving
device and hydraulic axle crossover device.
2. Quick Detail:
iterms | the name of the equipment |
1 | SRL-Z500/1000A mixer unit |
2 | PRE-255 Planetary extruder |
3 | 660mmX2300mm Rolling turbine |
4 | 610mmX2030mm Rolling turbine |
5 | SJL-250 filter extrder |
6 | 610mmX1830mm calender |
7 | Assembly Equipment |
8 | DC motor and control equipment |
9 | Temperature control system of calendar |
10 | 4 Conveyors and 3 waste scrap of leading machine |
3. Description:
Iterm | Name | standard |
1-1 | type | Reverse “L” Four roller calender |
1-2 | Size of Roller | 24″(610M/M)X80″L(2030M/M) |
1-3 | Type of Roller | 4 Drilling wheels |
1-4 | The width of production | 1500mm-1700mm |
1-5 | Main motor | 75KW 2 sets, 90KW 2sets |
1-6 | Main reduction gears | Four independent type combination |
1-7 | Rotate speed of roller | 6-60M/MIN |
1-8 | gap adjustment | digital display, high-low two stage speed adjustment |
1-9 | Parts of roller | Upper roller: overhang |
1-10 | Main bearing lubrication | Forced lubrication oil cycling |
1-11 |
| Emergency safety brake, Loss of oil pressure protection by closing down, fault indicating lamp and other type of open the device of hydraulic type power failure |
4. Applications:
It is uesd to produce farm film, package color film, transparent
film and etc.
5. Specifications:
Type | SY-4ΓФ560x1830 | SY-4ΓФ610x2030 | SY-4ΓФ660x2300 | SY-4ΓФ760x2800 | SY-4ΓФ860x4000 |
Roller Specifications (mm) | Ф560x1830 | Ф610x2030 | Ф660x2300 | Ф760x2800 | Ф860x4000 |
Thickness of rolled products(mm) | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.09-0.35 |
Width rolled products (mm) | 1400-1550 | 1600-1750 | 1900-2050 | 2300-2500 | 3000-3200 |
Main motor power(KW) | 45KWx2; 55KWx2 | 55KWx2; 75KWx2 | 75KWx2; 90KWx2 | 90KWx2; 110KWx2 | 110KWx2;150KWx2 |
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor
single transmission with a stable and adjustment speed work. The
machine use roller bearing which can bear high temperature. Sealing
type is labyrinth.
b. The film can infinite extend, with a high work speed, high
produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending
device, the nip adjustment speed can be adjusted, the electric
parts has PLC control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
SRL-Z500/1000A Mixer unit →PRE-255 Planetary extruder
-→SK-Φ660×2300mm Open Mixing Mill—→SK-Φ610×2030mm Open Mixing
Mill-→SJL-250 Filter Extruder —→SY-4ГΦ610×2030mm Four Roller
Calender—→SY-4ГΦ610×2030mm Assembly Equipment of Four Roller
Calender
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will
be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one
person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we
suggest that customers should buy the spare parts. (Fittings list
will be provided.)
7. English manual, Figuration drawing, and footing drawings are
provided.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.
Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.
Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!
Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!