Disc Marine Diesel Engine Lubricating Heavy Fuel Oil Systems Filtration

Disc Marine Diesel Engine Lubricating Heavy Fuel Oil Systems Filtration

Descriptions

Model PDSD3000F-B1215Z separator is mainly used to remove water and mechanical impurities from fuel oil, lubricating oil, and other mineral oil in marine diesel engine units and land-used diesel generator units of power stations so as to reduce wear of the diesel engine and other machines, and prolong engine life.

The model is also used to separate two unsolvable liquids with different specific gravity or remove a small number of solid particles from a liquid.

The machine adopts automatic control, it has the advantages of high efficiency, low oil consumption, convenient operation, and economic maintenance cost.

The clear oil and dirty water are pumped out by a centripetal pump, the sludge is discharged automatically and fully.

The machine is one kind of rotary machine with high speed, After accurate dynamic balancing, it can run for a long time with low vibration, safety, and security.

The design, product, and acceptance are conformed to the standard of GB/T5745 “Marine Disc Separator”.

Advantages:

• Automatic piston-type slag removal
• Modular design
• Automatic operation

Automatic Control System:

Water Control: Automatic control unlocking water, sealing water, and water-seal/water switching.

Pneumatic Control: Filter and adjust compressed air, control three-way changeover pneumatic valve.

Temperature Control: Automatic control of the temperature of the oil line, also controlled separately or with an electric control cabinet at the same time.

Buzzer Control: Monitor oil temperature, pressure, overloading, non-discharging, and leaking, and offer a group of passive contractors stretching out to the control panel.

Condition for mineral oil separation and actual capacity (refer to the chart)

Main Technical Specification

The Whole Unit Consists of:

1. Separator 2. Screw pump 3. Electric control box 4. Steam heater 5. Temperature adjusting valve

6. High-temperature ball valve 7. Steam trap 8. Temperature sensor 9. Pneumatic Three-way valve

10. Stop-check valve 11. Oil filter 12. Vacuum gauge 13. Pressure gauge

14. Air pressure reducing valve 15. 3/2 Solenoid valve 16. Ball valve 17. Brass filter ball valve

18. Water pressure reducing valve 19. 2/2 Solenoid valve 20. 2/2 Solenoid valve

21. Pressure switch 22.Skid

Technical analysis:

Peony's Disc separator technology comparison with foreign companies

Value Analysis:

1. According to the requirements of each classification society, all modules are equipped with an oil leak

alarm and a high-temperature alarm.

2.Oil.hydraulic, pneumatic control part adopts the Brand Baode (Germany).

3. Heater adopts the brand SWEP (Germany).

4. Pressure control adopts Korean products or products

5. Screw pump is used instead of the gear pump.

6. All equipped with an automatic temperature control device (Made by the RTK production in Germany or

made in China)

7. The main electrical components of the standard electrical control box are produced by Schneider

company while PLC is produced by Siemens or Mitsubishi.

8. The complete sets referred to above are all Peony’s production of automatic Standard Controls and we

certainly

can modify the configuration list according to customers’ specified requirements.

Principle and Structure

A disc separator is a vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum, there is a group of dish parts overlaying each other – a disc.

There is a very small gap between the discs. The suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum.

After the separation, the liquid is discharged out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after powering off or discharging from the drum through the slag-off part with the separator powered on.

Basic Information

Zhangjiagang City Peony Machinery Co., Ltd., founded as a special producing enterprise of separating equipment in 2008, is the well-known manufacturer and service provider of separation and filtration in China. Peony dedicated to solving the solid-liquid, liquid-liquid separation problems for clients all over the world and providing separating and filtering mechanical products with convenient operation, high efficiency, reliable quality, and excellent service worldwide. Being a group corporation, Peony has 3 producing bases in China - Zhangjiagang, Nanjing, and Hangzhou city.

Products

As the professional supplier of separating and filtering equipment, we produce basket centrifuges, decanters, and disc separators starch product line, and sell the auxiliary equipment such as clarify equipment, filters, pumps, etc. These 25 series of more than 150 products are self-development of Peony and have attained national patent. Those products and relevant auxiliary equipment are widely used in chemical, petroleum, pharmacy, mining, food, beverage industry, and environmental protection.

We own various kinds of inspection and testing facilities with a value over USD10million, now,16 testing tables,6920 gear testing center, X-ray detecting machine, high-speed dynamic balancing machine, ultrasonic flaw detection machines, etc, we are equipped with complete testing, inspection, analysis control system, advanced testing machines and simulative working condition test table and automatic control testing system, which guarantees our new product research, processing validation, and quality.

We have strongly equipped the robust and precise processing machines from Germany, Italy, England, and our domestic famous brand, here, I'd like to list several of them for your reference.
200 Numerical Control Boring and Milling Machine TK6920
160 Numerical Control Boring and Milling Machine TK6916
Italian PAMA Numerical Control Boring and Milling Machine
80T CNC Lathe
40 T CNC Lathe
2.5m Merry Go Round Machine C525E
Z100 Radial Drill
Numerical Controlled Vertical Milling Machine
Underwater Plasma Cutting Center
CNC Machining Center
 

We harvested great achievement these years, and turnover reaches to 380million RMB in
the year 2013, and we expect to carry out 500million RMB in 2015.

Welcome all who are engaged in the separation and filtration to work with us, and we are also looking for qualified world wide agents to provide better service and deep marketing.

Worldwide Network

Our products have spread all over the world and are applied over 35 countries and regions, for example, America, Germany, Italy, Sweden, Canada, Singapore, Australia, Brazil, Russia, India, Middle East, and Southeast Asia, etc. To provide flexible and qualified technical service to resolve any maintenance issue in the shortest time possible, now we have established agents in many countries such as Brazil, Colombia, Latin America, Bangladesh, Southeast Asia, etc.

Society Reward

Peony is devoting into the charity activity, we are subsidizing some poor students to finish the school and are trying to set up some primary to feedback the society, hereby, we appeal to all people to enter into the charity activity, technical innovation changes the world, love embraces the world!